Your Business / Portfolio / № 118 · Mill House on Esopus Creek
№ 118Custom buildSaugerties, NY · 12477Completed Aug 2024

Mill House on Esopus Creek.

A 4,820-square-foot single-family home on a former rolling-mill site, built for a Brooklyn-based family of five who moved up full-time in spring 2025. Designed in collaboration with North River Architecture; structural by Pyhe Engineering; landscape by Field Operation.

The brief was a working house — not a weekend trophy.

The site sat above the creek bend on what had been a paper mill from 1841 to 1962. The owners — both writers, two kids in the local elementary, one on the way — wanted a house their parents could move into someday and their children could inherit without renovation. The work was scoped to a fifty-year envelope: cellulose insulation in double-stud walls, geothermal heat, a slate roof, copper gutters and downspouts.

The plan unfolds along a long timber spine that traces the contour of the slope. A central kitchen-and-hearth volume opens both north to the creek and south to a stone terrace; bedrooms tuck into a quieter wing. A separate 480-square-foot studio outbuilding on the lower terrace serves as office and guest quarters.

We worked off a guaranteed-maximum-price contract signed in February 2023, broke ground that May, dried-in by Thanksgiving, and turned the keys over twenty-two months from contract. Final accounting closed at 1.4% under GMP after twenty-two change orders — net of which fourteen were owner-initiated and eight were field-condition discoveries.

Project №
118 / 2023.04
Address
14 Mill Race Lane, Saugerties
Lot size
2.4 acres, riparian
Built area
4,820 sf + 480 sf studio
Footprint
2,640 sf, single-story
Bedrooms
4 bed / 3.5 bath
Frame
FSC Douglas-fir post & beam
Cladding
Vermont slate + cedar
Heating
Closed-loop geothermal
HERS
Index 38 / Net-zero ready
Architect
North River Architecture
Photographs
Aaron Knox, 2024
Materials of record

Twelve specifications that shape the house.

01 / Foundation

Insulated concrete forms

Nudura ICF stem walls to 4'-0" frost depth, 12" R-32 assembly. Hot-tar damp-proofing & dimple board.

Sourced — Albany, NY
02 / Frame

FSC Douglas-fir post & beam

Hand-cut 8x10 timbers from a Vancouver Island forest cooperative. Mortise-and-tenon, oak peg.

Sourced — Cowichan, BC
03 / Sheathing

Huber Zip System R-12

Continuous exterior insulation, taped seams, blower-door tested at 0.6 ACH50.

Sourced — Worthington, OH
04 / Roofing

Vermont semi-weathering grey slate

Camara quarry, 3/8" graduated thickness. Copper standing-seam at the dormer assemblies.

Sourced — Poultney, VT
05 / Cladding

Eastern white cedar, ebonized

Maibec 1x6 shiplap, factory-applied iron-vinegar finish, weathered to seasonal silver.

Sourced — Saint-Pamphile, QC
06 / Glazing

Sierra Pacific H3 fiberglass

Triple-pane, argon-filled, 0.18 U-factor. White oak interior trim, integrated screens.

Sourced — Red Bluff, CA
07 / Floors

Reclaimed white oak, 8" rift

Salvaged barn timber, kiln-dried & milled in-house at our Hudson shop. Hardwax oil finish.

Milled — Hudson, NY
08 / Hearth

Local schist & mountain granite

Stone harvested within twelve miles of the site, dry-laid by Anthony Vasiliou & sons.

Sourced — Saugerties, NY
09 / Cabinetry

Quarter-sawn oak, hand-fit

Built in our shop with Blum Movento hardware. Unstained, hardwax oil only.

Built — Hudson, NY
Timeline of record

Twenty-two months, logged weekly.

Mar 2023
Discovery & survey

Soils, wetlands delineation, code review, design coordination, GMP signed.

May 2023
Site & foundation

Clear & grub, 320 yards of excavation, ICF forms set, slab pour.

Aug 2023
Frame & raise

Timber frame trucked from BC, raised in nine days. Floor and roof deck.

Nov 2023
Dry-in

Sheathing, weather barrier, slate roof loaded. Windows installed before December.

Apr 2024
Mechanicals & finish

Geothermal loop, electrical & plumbing rough, plaster, oak floors, cabinetry.

Aug 2024
Punch & turnover

Owner walk, 142-item punch, calibration of all systems, year-one warranty memo.

We watched eighteen people show up every day for twenty-two months and treat our house like the most important house they had ever built. By the end we knew everyone's name. The crew came back for the housewarming.
Maren & Eli Hofstetter — Owner, Mill House