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SHEET 03 / 07·SERVICE — PANEL UPGRADE·SCALE 1:1·REV B 2026.05
— SERVICE 01 · PANEL UPGRADE

100A → 200A.
signed off.

Upgrade an aging service panel to a 200A modern bus, retire your Federal Pacific or Zinsco, add capacity for an EV charger and a heat pump, and pass first-time inspection. Permitted, photographed, warrantied.

$2,480Starting price
4–6 hrOn-site time
10 yrWorkmanship
Panel close-up A1 — 200A MAIN A2 — BUS BAR A3 — GROUND
— PROCESS

five-step protocol.

01

Site visit

Load calculation, panel inspection, photos, and a written scope of work.

≤ 45 min · free
02

Permit

Filed on our master license. City turnaround averages 3 business days.

3 days avg.
03

Utility coord.

Schedule the meter pull with the utility — typically a 4-hr power-out window.

1–2 wk lead
04

Install day

2-electrician crew + apprentice. Swap, terminate, label, photograph.

4–6 hrs
05

Inspection

City inspector signs off. We provide a digital sign-off packet for your records.

2–5 days
— STANDARD SPEC

200a build sheet.

Component
Spec
Service entrance cable
4/0 AL SER
Mast / weatherhead
2" rigid GRC
Meter base
200A · ringless
Main panel
Square D QO 40-sp
Main breaker
QO 2P 200A · 22 kAIC
Bus bar
Solid copper
Surge protection
Type 2 SPD · 50 kA
Ground rods
2× 5/8" Cu · ≤ 25Ω
Branch circuit class
Wire / breaker
Lighting
14 AWG · 15A
Receptacles (general)
12 AWG · 20A
Kitchen / bath GFCI
12 AWG · 20A GFCI
Laundry / dishwasher
10 AWG · 30A
Range
8 AWG · 40A
Dryer
10 AWG · 30A
A/C condenser
8 AWG · 40A
EV charger (L2)
6 AWG · 50A

what's included.

// included in price

  • Load calculation report incl.
  • City permit fee incl.
  • Utility coordination incl.
  • 2-man crew + apprentice incl.
  • Square D QO 40-space panel incl.
  • Type 2 surge protector incl.
  • Copper ground bonding upgrade incl.
  • Final inspection coord. incl.
  • 10-yr workmanship warranty incl.

// often added (priced separately)

  • Service mast replacement + $480
  • Meter base swap + $320
  • Sub-panel (garage / ADU) + $1,400
  • Whole-home SPD upgrade + $560
  • Generator interlock kit + $620
  • Smart panel (Span / Lumin) + $3,200
  • Aluminum branch pigtailing + $35/device
  • Drywall patch (per opening) + $90
  • After-hours surcharge (8p–6a) + 35%

panel faq.

How long is the power out during a panel swap?

Typically 3–4 hours during the meter-pull window. We coordinate the timing with the utility and notify you the day prior.

Why do I need to upgrade from a Federal Pacific or Zinsco?

Both panels have known failure modes (FPE breakers fail to trip; Zinsco bus bars corrode). Insurance carriers increasingly require replacement on either.

Do I need a 200A service?

If you have or plan to add an EV charger, heat pump, induction range, or hot tub — likely yes. We run the load calc during the site visit and recommend the right size.

Will my walls be damaged?

For a panel swap, no — work is contained at the existing panel location. Drywall patching is only relevant on rewires, and is included in those scopes.

What's the workmanship warranty?

10 years on installation labor, plus the manufacturer warranty on the panel and breakers (typically 10 years on Square D QO).

book a site visit.

Free 45-min load calc. We'll quote on the spot.